No passwords, No popups, No AI, No cost:
we earn from your affiliate purchases

Home /
T.O.C.
Fun
FAQs
Good
Books
Ref.
Libr.
Adver-
tise
Help
Wanted
Current
Q&A's
Site 🔍
Search
ted_yosem
Sound technical content, curated with aloha by
Ted Mooney, P.E. RET
Pine Beach, NJ
finishing.com -- The Home Page of the Finishing Industry


  pub
  The authoritative public forum
  for Metal Finishing since 1989

-----

What is 'P ratio' in zinc phosphating bath and how to determine it?





Q. Can someone tell me a method of determining the "P ratio" of a zinc phosphate conversion coating?
RFQ: If you know of a testing laboratory that can provide this analysis I would very much like to know of that.

Dave G [surname deleted due to age of posting]
Ohio
1998

Ed. note: Sorry, this RFQ is old & outdated, so contact info is no longer available. However, if you feel that something technical should be said in reply, please post it; no public commercial suggestions please ( huh? why?)



A. ACT test lab in Detroit [is a testing lab that can provide that analysis]

Jeff B [surname deleted due to age of posting]
- Windsor , Ontario , Canada




SUGGESTED PHOSPHATING BOOKS

phos_sharma22
"Optimization of Phosphating Process" by Vinod Prasad Sharma (2022)
avail from AbeBooks, or Amazon

phos_rausch1991
"Phosphating of Metals" by Werner Rausch (1991)
avail from eBay, AbeBooks, or Amazon

phos_freeman1991
"Phosphating & Metal Pretreatment" by D.B. Freeman (1986)
avail from eBay, AbeBooks, or Amazon

(as an Amazon Associate & eBay Partner, we earn from qualifying purchases)

Q. Can anyone throw light on P ratio in zinc phosphating bath.

Manish [surname deleted due to age of posting]
UL - India
2005


A. The P ratio is a measure of the forms of phosphate obtained from zinc phosphating.

Miyawaki, Okita, Umehara and Okabe(1) proposed that P ratio = Phosphophyllite (Zn2Fe(PO4)2.4H2O)/[Phosphophyllite + Hopeite (Zn3(PO4)2.4H2O)].

They found that the P ratio was higher in dip applications with a low Zn:PO4 ratio.

The P ratio may be affected by a number of factors, including temperature, agitation and method of application.

(1) Miyawaki, T., Okita, H., Umehara, S., and Okabe, M., Proc. Interfinish 80, Kyoto, 1980

Brian Terry
Aerospace - Yeovil, Somerset, UK


similarly

Q1. What exactly is the definition of 'p'ratio in zinc phosphating process?
Q2. What should be the ratio of free acidity vs total acidity in zinc phosphating bath?

Neeraj P [surname deleted due to age of posting]
Generator manufacturer - Rudrapur, Uttranchal, India

Ed. note: To limit confusion let's continue to restrict this discussion to Q1;
Q2, the TA/FA ratio, is addressed in topic 47351 and several other threads.



A. Dear Neeraj,

'P ratio' expresses quantitatively the proportion of hopeite and phosphophyllite phases in phosphate coatings. It is defined as:
Phosphophyllite / (Phosphophyllite + Hopeite)

The free acidity and total acidity of zinc phosphating bath depends on the formulation and operating conditions [see topic 47351].

T.S.N. Sankara Narayanan
T.S.N. Sankara Narayanan
- Chennai, Tamilnadu, India
(ed.note: The good doctor offers a fascinating blog, "Advancement in Science" )
2005




Q. Can you give me the details for how to calculate p-Ratio of phosphate bath?
We have completed SEM (Scanning Electron Microscope)for phosphate panel.

Rahul Thorat
Sr. Engineer,AME - Satara, India
December 9, 2011

Ed. note: We appended your inquiry to a thread where the question has already been answered by Brian Terry and TSN Sankara. Please advise of remaining questions or anything which is unclear.




Q. I want to understand ... what are the Factors effecting P-Ratio?

Can anyone help me by giving reference of some good online study material?

Have to make an Official report (Fish-Bone diagram).
I am virtually Illiterate in this Subject.

Mayank Upadhyay
- Jamshedpur, Jharkhand, INDIA
May 14, 2012

Ed. note: Brian Terry has mentioned one paper on the subject. It looks like scholar.google.com returns a pretty good list of papers on the subject if you try the search term "phosphophyllite hopeite coating". Good luck.



(No "dead threads" here! If this page isn't currently on the Hotline your Q, A, or Comment will restore it)

Q, A, or Comment on THIS thread -or- Start a NEW Thread

Disclaimer: It's not possible to fully diagnose a finishing problem or the hazards of an operation via these pages. All information presented is for general reference and does not represent a professional opinion nor the policy of an author's employer. The internet is largely anonymous & unvetted; some names may be fictitious and some recommendations might be harmful.

If you are seeking a product or service related to metal finishing, please check these Directories:

Finishing
Jobshops
Capital
Equipment
Chemicals &
Consumables
Consult'g,
& Software


About/Contact  -  Privacy Policy  -  ©1995-2024 finishing.com, Pine Beach, New Jersey, USA  -  about "affil links"