Ted Mooney, P.E. RET
- Pine Beach, NJ
The authoritative public forum
for Metal Finishing since 1989
-----
Clear coating to seal a rust patina finish on metal
courtesy of John Dupree
courtesy of Olivier de Géa
courtesy of
Willemine van Laarhoven
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Q. Hello;
I see many samples of rusted steel art. The colors vary from bright orange to reddish brown and darker. Why the difference? Would it change over time? Air quality? I am planning several installations for an interpretive exhibit and want to know what to expect/control.
Thanks;
Chris
Exhibit developer - Vancouver, BC, Canada
May 10, 2011
Q.
Dear Sir,
I have a challenge.Can we clear coat a sheet metal with little rust on it without remove the rusts? We want to clear coat the parts while keeping the rust on the metal to make it look old. Is it possible? What is the best way to achieve this?
Thanks,David
- Fj, China
April 24, 2012
Ed. note: We appended your inquiry to a thread where we think it's already answered, David. See the entry from Tom D. of Crookston, Minnesota. Good luck.
Q. I need to rust 50 ft. of steel chain 1/4 inch thick links for use in hanging chandeliers in my renovated barn. Can I soak the chain in a large bucket with vinegar ⇦in bulk on eBay or Amazon [affil links] ? Should I add salt to it? Soak in muriatic acid? I need to have it done within the week because my electrician is hanging my chandeliers. Then spray polyurethane on it? I just need to do this for the patina.
Donna Genova- Quakertown, Pennsylvania, USA
April 26, 2012
A. Hi Donna.
Vinegar and other mild acids dissolve steel but they dissolve rust even faster. So immersion in vinegar usually doesn't cause rusting. Either immerse the chain in bleach ⇦ bleach/sodium hypochlorite in bulk on eBay or Amazon [affil links] , or spritz it with vinegar and salt (repeatedly wet it and allow it to dry). Never mix bleach with anything, especially acids like vinegar.
Regards,
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
April 27, 2012
Q. Hi, I just purchased a 1954 Chevy Truck, it has that Patina/rusty look that I want to keep, but I want to seal it especially the bed because I'm a photographer and I don't want the rust to get on peoples clothes. I've been reading all the Q & A's here and if I'm understanding correctly, I should first put vinegar on it, right? do you mix it with anything, or just spray it on and let it dry then put a clear coat. Or does it have to be washed off first? OR do any of you have any suggestions on what to use to seal the rust (not get rid of it) on an old truck? I'm also understanding that if you don't use the vinegar, the rust will continue causing the clear coat to peel and break. Is that correct?
Thanks for any help!
Jodi
- Greenwell Springs, Louisiana, USA
May 3, 2012
A. Baking soda [in bulk on
eBay
or
Amazon [affil links]
is a great neutralizer for blackening agents to prevent rust. Clear Powder Coats turn white in spots and flake over rust. Clear Acrylic or lacquer over rust is fine for indoors but darkens the rust finish severely. Anything subject to UV rays is going to break down quickly and look like peeling skin.
A combination of diluted muriatic acid as a stripper or acid bath starts the rust process nicely and strips scale, followed by several coatings of any brand of patina designed to rust steel. Work quickly and coat with a pump or spray bottle. When it dries, immediately rinse with water, dry and re-apply until you get the desired finish. Don't use paint on finishes they are a joke.
Rust never sleeps.
- Brooklyn, New York
A. Hello, KBS (here in Australia) and ⇦this on eBay or Amazon [affil links] make clear coatings that supposedly goes over bare steel and the KBS site actually shows the paint being applied over rusty metal; but like anything, you can't make something stick if something in between doesn't allow it to stick so I think there is some pre-treatment always required with any 'paint over rust' scenario (ha - hope that makes sense). I've had no personal experience with either, but I'm sure both do as their makers claim.
William John- Melbourne, Australia
Q. Hello, I recently rusted some steel sheet metal with muriatic acid and fertilizer. It made some awesome colors and I'm trying to figure a way to lock the rust and the colors in. I put one coat of finishing wax on them but the rust still flakes off. I've also tried spraying them with clear gloss but think there's probably a better way -- any suggestions would help. Thank you.
Danielle Langston- Wichita, kansas, USA
March 20, 2013
Q. I am painting on a antique milk can for a client. The Can has some rust and I want to keep that in the background. I will need to clean the can but I am thinking I should clear coat the can before I paint. I will use acrylic paints and then clear coat again after I'm finished. The paining will accent the can and not cover it completely. A good example of what I want to do is the Picture that Oliver de Gea has posted in this thread. Can you recommend what I should have the can sealed with to hold the look of the rust while allowing me to paint over and then seal again.
Thank you for your help!
- Chicago, Illinois
April 22, 2013
A. I just used Modern Masters Metal Effects iron paint & rust patina solution. It came out gorgeous! I tried Valspar matte spray can sealer, Mod Podge matte sealer, Briwax furniture wax, shellac, and the winner was (on my test board) Minwax Polycrylic, clear satin .
It was the ONLY one that didn't alter the colors at all. I wish it came in a matte finish but from what I'm reading here it looks like I'm lucky to have found anything at all!
- McKinney, Texas
A. Try Permalaq which also has a UV inhibitor in addition to sealing. We won't need to refinish every year! I haven't tried it myself but have ordered some because it came highly recommended by a metal artist.
Teresa Sanders- Richmond, Texas
Q. I would like advise please to spray lacquer on painted metal decorations hanging outside. One will be exposed to rain, the rest undercover. Live near the Gulf. The metals are aluminum, tin, plastic. The snail has lights that I'll tape up?
What should I use to protect these finishes, please?
I also have an powder-coated wrought aluminum patio set that went through Katrina. (The water stopped before the table top so that's in pretty good condition.) The finish flakes off in certain areas. Any suggestions, please?
- Bay St. Louis, Mississippi USA
September 22, 2014
A. Hi J. That's quite a host of questions! 4 different materials of construction ... two or three different exposure conditions ... both new work and rework ...
But the principle is simply that things need to be clean and free of flaking because paint is not shrinkwrap that holds things together, rather it is like a chain with a weakest link: if there is dirt or flaking paint, it does no good for the new paint to adhere to them because the new paint will simply come off with the dirt or flaking paint. So wash it all with a good scrub brush ⇦this on eBay or Amazon [affil links] and detergent water, rinse it, and dry it. If it's rusting steel you will need rust converter ⇦this on eBay or Amazon [affil links] before the spray lacquer. Good luck.
Regards,
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
Q. I find this thread very useful. Thank you for all the insight regarding rusted finishes and clear coats; however, I have not found an answer that I can use. I have several old rusted original tin tiles which I plan to use as a backsplash in my kitchen. that said I definitely want to keep the rusted finish it currently has. I know I need to put a clear coat over it especially being in the kitchen. I want to make sure I can wipe it clean with soap and water, nothing else... but I also do not want it to be exposed to kitchen elements such as grease splatter and things of that nature. I have included a picture of these tins and hope someone is able to give me step by step instructions on how to do this myself. I am on a budget but I also want this done right.
On a side note if you can tell me the best possible way to attach the tin to the wall and what I need to do between the seams to keep it safe from little fingers getting cut.
Thank you so much. I appreciate any insight you can offer.
- Richland hills Texas usa
January 16, 2015
adv.
Everbrite makes a great clear coat for rusted metal. Yes, you will have to neutralize any acids before coating. You can use a baking soda water mixture, then RINSE thoroughly. You will want to wait a day for it to thoroughly dry before wiping the surface with a solvent and coating. More info here: www.everbritecoatings.com/rusted_metal.htm
- Sacramento, California, USA
Ed. note: Thanks. We try to minimize testimonials, and it can start a race to the bottom, with vendors posing as satisfied customers.. But Everbrite is a supporting advertiser of this site and helps make the forum possible; so we've printed your suggestion and labeled it as an ad. Thanks! again.
Q. Hi was wondering if you can help.
I am interested in making a wind chime out of horse shoes. I want to paint them and decorate them, and place them outside. I have been looking for a waterproof gloss varnish, for exterior use on metal and can't seem to find one. Would you know of any or have any suggestions for me.
Most kind regards Hannah
- Hertfordshire, United Kingdom
March 1, 2015
A. Hi Hannah. There are dozens of different potential products for that, and a number of them have been mentioned on this page already. I think your use of the word "varnish" might be limiting your search. I think if you use the more general term "clearcoat", things like polyurethanes, epoxies, single component clearcoats, 2-component automotive clearcoats, and UV hardenable coatings will present themselves as solutions. Good luck.
Regards,
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
February 2015
A. I worked on the fishing / crab boats in Alaska for over 25 years. Rust is always a huge problem because of the salt water.
Up North they use a product called OSPHO.
It is expensive, $55 a gallon. It has some chemical reaction with rust that hardens it back to hard steel. We knock off the loose rust and brush it on. It is very thin like water so a little goes a long way. A pint would most likely do a car. When it dries you wash off the white powder, which I guess is residual Ospho, and paint over it. The rust is locked in for years if done right.
We never tried to show the rust color that we painted over, but I bet a urethane or clearcoat will do the trick.
I'm trying to show rust on an old light fixture and am willing to spend the money, I'm that sure.
eBay has it in quarts for $35
- cresco Pennsylvania usa
A. To keep that ratrod look, your clear coat doesn't need to be a high solids clear, but it can be used. The key to keeping the clear from shrinking and pulling tightly to the rusted surface inherently breaking loose the rust substrate: Add the most amount of flexible additive the recommended clear will allow. You want this 2-part clear coat to expand and contract with all that rusty movement,
Brandon KeeleAutomotive paint Tech - waverly Tennessee, USA
Q. I have a painting on tin that I would like to put outdoors in my patio area. I live in a dry climate. The place where I would want to put it would not have full sun. Was wondering what I can put over the painting to seal it and preserve it from the outside elements. It does have a little rust on it, but I can't really do anything to remove that since the painting could get messed up. Is it possible to seal the rust as well? Also, if I coat the tin art, how often do I have to reseal it?
Raymond CABURIAN- Las Vegas, Nevada, USA
April 10, 2015
Q. I am working on a storage coffee table with a rusted steel base. It's a mesh base, that has completely rusted.
I need to coat it so that rust doesn't wipe off and get on Blankets or other items. But I want to keep the patina. Do I need to wipe it down before applying the polyurethane coat? If so what do I use ? Also Is it possible to paint over the clear coat after if I wanted some of it to be a different color?
Lastly are there non toxic products?
Thank you
Christine
- Denver, colorado
April 14, 2015
Q. Hi. We are designing and developing large outdoor sculptures in Mild steel and would like to have a sculpture that stands the test of time. We would like to have a patina finish on top of it and have a clear anti-rust coating which does not have gloss and is absolutely clear. Please help.
nimesh pilla- new delhi, India
August 31, 2015
A. Hi Nimesh. 2K automotive clearcoats are probably available in satin rather than gloss, and are clear. The harder part is trying to keep a corrosion-prone material like steel corrosion-free outdoors with no protection but a clearcoat. Automobile paints "stand the test of time", but cars use steel which is first galvanized, then it's phosphatized, then it's e-coated, then it gets a couple of coats of baked paint, then the clear coat. You want to leave out the first four of those five corrosion-fighting steps, and still get good corrosion resistance, and that's a tall order :-)
Regards,
Ted Mooney, P.E. RET
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
A. I've had good luck sealing interior and exterior rust by first cleaning the metal with TSP and water, letting it dry, and coating it with Penetrol ⇨
Penetrol is normally used to condition oil based paints, but works well at sealing up, but allowing rust patina to show through. I did a short video of a recent tool restoration:
Brad McQuarrie
- Spokane, Washington, USA
Exterior Railings
Q. I have over 100 linear feet of exterior railing (and many more in architectural details, trellis and roof supports, etc.). It is currently being fabricated out of mild steel. The look I want is a combination of the blue/grey colour the steel came from the supplier, as well as rust.
The handrail, posts and panel frames will be blue, the mesh panel -- both the floor of the juliette balconies as well as the panels of the railing -- I would like rust. I am hoping that by doing this I won't stain my newly tiled deck and poured concrete.
Originally I wanted all rust, for that industrial look. Now I decided I like the 2-tone as it is an exact match to the rock work in the yard (and has a lesser chance of staining).
I have read every post and more above. If money were no object, and I was informed it was the only solution, I would consider powder coating. However I like the slight variations on the existing material.
I do not want maintenance every year. I also don't want to take the time to do a hand finish, only to find I have to strip it all off later. I will be doing this with a brush. I do have some flexibility as the guard rail is made in components that we will bolt together.
So here are my questions:
- Is powder coating the only process with longevity?
- What should I use on the non-rusted (bluish) steel. I want a flat finish (no high gloss)
- How do I get the shiny welded/ground, joints back to the original colour of bluish?
- Out of all the products mentioned above, is there a definitive answer on which is best for the rusted mesh panels?
Can anyone recommend a TIME proven product.
My intent is to not make more work for myself in the future. I have in the past used a wax mentioned above in a humid setting (Hawaii) for plate steel, and it has held up well, with once a year maintenance. But it is in a non traffic area in an interior. I plan on using this technique on the facade of a fireplace. Unfortunately these railings are too many to maintain yearly and I don't think the wax will hold. I am in a fairly dry climate East Coast (west) Mountains.
Thanks so much everyone for weighing in, and being patient with the "book" I wrote above.
hobbyist - Naramata
November 15, 2015
A. Been following this thread ... found this which looks like the answer to those wanting to maintain but seal rust
I have a steel frame in my garden that I use for shade, has a nice patina and I'm.going to get this coating ... it's flexible so should move with the rust rather than peel off.
https://www.everbritecoatings.com/rusted_metal.htm
- Norwich, Norfolk, UK
December 18, 2015
Ed. note: Everbrite is a supporting advertiser, and helps make finishing.com possible.
Q. Hi all, I seem to be a bit late to this chat, but I'll ask anyway ... I'm trying to seal a steel ladies bike frame; I've hand finished it back to bare metal (steel)a patination fluid (just to stop rust). I want to keep it raw but don't want it to snap in half due to rust. Can anyone recommend a way of sealing with a clear primer/clearcoat while preserving the raw steel look? Not looking for a super even finish just something interesting like this.
Thanks phil from the uk.
phillip crane- exmouth, devon, united kingdom
February 17, 2016
A. Recently I have done something similar for a friend, he had already purchased a 2k clear coat spray can(yes now a few companies are selling 2 part clear coat in convenient spray can) so I had to work with that.
The piece was cleaned as to remove any loose rust and only the nice adherent patina was left, on a well ventilated area I sprayed the piece first with a mist coat, then after 5 minutes a heavy second coat, left the piece to cure for 24 hours, since the clear coat was meat to give matte surfaces a glossy appearance it did not provided us with a natural patina look, so with a 600 (or 800) grit and soapy water I lightly sanded the clear to kill the gloss and gave it a natural look.
- Managua, Nicaragua.
Q. Hello, I have a friend that I am trying to help. He bought a bull shaped smoker and the gentleman he bought it from said to put a coat of exterior polyurethane on it once a year to prevent rusting. We have been trying to purchase an exterior polyurethane for metal but have been coming up empty handed...any suggestions? Thank you for your time.
Jay Czernicspersonal possession for household use - Pittsburgh Pennsylvania usa
June 25, 2016
A. Hi Jay. I would bet that the typical clear coats in a spray can like Krylon are "exterior polyurethane for metal". Good luck.
Regards,
Ted Mooney, P.E. RET
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
Q. I'm a mosaic artist and have these very thin rusted metal panels about 12"X 15". I want to adhere ceramic tiles I make to the panels to create wall hangings. The rust is not new, but some will come off if you rub it. Because the panels are so thin, my plan is to attach the panel to a piece of cement backer board or wood with some type of adhesive. This is to prevent the metal panels from flexing.
I read Tom from Minnesota's Feb 1, 2011 post about rinsing the rusted metal with a water and baking soda [in bulk on
eBay
or
Amazon [affil links]
solution, burnishing the metal with an old leather glove to smooth the surface and then sealing with a matte polyurethane. The panels are for interior not exterior.
My question is about adhering tiles to the metal. Does anyone have any experience in this? Should I seal the metal first and then attach the tiles or attach the tiles and then seal any exposed metal? Since these are for interior, do I need to be concerned about sealing the metal? Thank you.
- Scottsdale Arizona, USA
August 3, 2016
Any one have experience with Penetrol
Q. I am making a coffee table out of an engine block and it is a beautiful rusted color and I want to keep it this color but the rust is rubbing off so I need to seal it. I've read the posts on this site but no one has mentioned using Penetrol and then sealing with Polyurethane. I read that recommendation on another site. Does anyone have any experience with using Penetrol? If so, does it work? There's lots of holes in an engine block -- I'm not sure about the automotive sealer that everyone is recommending. Please help.
Bert Peakehobbyist - Broken Arrow, Oklahoma USA
September 17, 2016
A. Hi Bert. It's a long thread, so it's easy to miss stuff, but Brad M does talk about Penetrol ⇦this on eBay or Amazon [affil links] .
Regards,
Ted Mooney, P.E. RET
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
A. Hi Bert, I have used Penetrol ⇦this on eBay or Amazon [affil links] to seal rusted metal and has worked real well. I used it to seal iron ball finials on fence posts which have been exposed to the weather for many years. The Penetrol has sealed in the rust to preserve the natural patina with no additional rusting. I just used the Penetrol alone with no polyurethane.
Don EdworthyLandscape Contractor - East Bend, North Carolina
A. Penetrol
⇦this on
eBay
or
Amazon [affil links]
will be the easiest, cheapest and most practical product to use to protect rusty metal surfaces and ancient oxidized paint. You just saturate their surfaces with it then wait 12-24 hours for it to dry. Items exposed to the weather will need wiping down with a rag wet with Penetrol once or twice a year to renew the finish. It won't blister and flake off like a coating. It'll consolidate oxidized paint and give it a sheen. It'll rejuvenate old faded fiberglass, too. Just scrub it down with fine steel wool soaked in Penetrol, let it sit a spell then wipe off the excess and allow to dry.
Ospho is a phosphoric acid treatment that converts rust into inert iron phosphate, which is black in color. Ospho will dissolve light surface rust and leave a bare metal surface with a layer of iron phosphate a few microns deep. You can apply an automotive clear coat over that or a film of Penetrol. Most paint stores and big boxes carry quarts of Ospho for $15 or so. It also will consolidate old oxidized paint and give it a sheen to boot. It'll be the product to use on old funky vehicles since the rough rusted surfaces will retain a rust colored glazed made with tinted Penetrol and the smooth clean metal will lose the glaze faster for a natural weathering effect due to rain and abrasion by the user. The Ospho sheen will die down from natural weathering though should continue to protect the substrate for a few years before requiring another application.
I've been a painting contractor for over 30 years and use both products to eliminate and prevent rust before applying primers and top coats. Used the above methods on my own older equipment and decorative junk some customers drug home when shabby chic was in. Boiled linseed oil is great for old weathered wood but not ferrous metals. The old school treatment for that is a mix of boiled lard and rosin that's rubbed on then allowed to dry. It needs renewing once a month if left outdoors and twice a year if indoors.
- Longview, Texas USA
How to stop metal sequins from turning copper or black?
Q. Hi we are in the business of producing and exporting garments that we embroider with metal sequins.
Before we use the metal sequin we put them through a process of mixing the silver colored sequins in sand and heating them in a steel drum over flame. This turns the silver to a light shaded gold that look like natural tarnish.
My problem is that after the clothes are embroidered these sequins tarnish further and become more copper or black over time.
Is there any process where I can seal the desired tarnish by dipping the lot of sequins into a fixing solution?
Fashion - Delhi, New Delhi, India
June 12, 2017
Q. Hi
I have rusted some steel poles using acid then Hydrogen peroxide. I have sealed them with 2 coats of acrylic spray gloss then 1 coat of matte for the finish; they will be used outside. I notice that some rust is bleeding through the coating. Is there anything I can use to stop the rust coming through without stripping the finish already applied. Thanks
- Portsmouth Great Britain
July 5, 2017
Q. I just purchased a very old wrought iron scrolled console table with a removable marble top. I'm told it came from Israel. The iron is very oxidized/textured with rust. This piece will become a sofa table in my living room so it will no longer be outdoors. I just want to clean the dusty dirt off (use a shop vac and soft bristle brush?) and preserve its current condition. I'd like to seal it all in with a Matte finish to keep it looking old and protect the rust from coming off onto my carpet. I will protect the bottom of the bottom rail that actually sits on the carpet using protective pads.
What should I use? Will it still continue to rust if I'm keeping it indoors?
Thanks for your help.
Kristine D
Interior designer - Danville, California USA
August 20, 2017
A. Rusty steel is a beautiful beast, especially when it is left to do its magic; that is to rust. A truly authentic rusty steel that bleeds over your timber, concrete or stone, leaving its telltale sign will pay homage to its bold, brave maker.
So if that's not you, may I suggest a product I used on a handrail in a semi covered stairwell, one kilometre from a saltwater river.....'Rust master clear metal sealer'. This is available in Australia from the Auto West Paint people.
The outside steel mesh and angle battens have never been treated and never will....till death do us part!
architect/builder - Queensland Australia
Q. I just bought a life size metal (steel) stallion. It is partially rusted and partially finished. It will be exposed to the elements and a backyard feature, so sprinklers, and weather will hit it. It was an impulsive buy, at a Cavalier horse production, where they had several for sale. I don't know the artist or how to care for it, but they did tell me they are made in Canada. I wondered if I should clear coat it and with what product? I would post a picture but it hasn't been delivered yet. I live in California and we get both freezing at night temps and over 110 °F in summer. Any thoughts would be appreciated.
Chris Wagner- canyon country, California, USA
January 25, 2018
A. There is a company here in Tucson AZ called "Metal Finishes Plus"; they make a clear acrylic sealant that is specifically for clear coat sealing rusty metal. I'm about to use it to re-seal the rustic finish on overlay panels for my garage doors.
Mark Smith- Marana, Arizona, USA
Q. Has anyone used a product called Everclear for rusted metal (exterior) satin? It appears that this product is not a paint but a resin of some kind. We are working on a Landscape Hotel project in Sedona Arizona and will be utilizing a patina steel panel on much of the site.
Thanks all for the input and ideas. Mike
Ambiente of Sedona - Sedona, Arizona USA
May 25, 2018
Hi, Mike. Ever Clear is a two-component (2-K) polyurethane clearcoat; 2-K polyurethane products are available from many vendors, and comments about the use of 2-k polyurethane for such an application are welcome. Apologies, but we can't print recommendations or slams of particular vendors or specific proprietary products here though (why?); I realize that some other products were already briefly suggested on this page (a situation which we try to avoid because experience has proven that commercial suggestions are a problem on this no-registration-required site).
Hopefully, readers who have used that specific product will look you up and respond to you in private though. Mind the vortex :-)
Regards,
Ted Mooney, P.E. RET
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
A. Wipe rusty area clean, remove any flaky rust. Brush on a coat of Penetrol ⇦this on eBay or Amazon [affil links] . When dry seal with oil based matte finish clear coat ... Doing this for years with rusty metal art.
Harvey Larabell- Oscoda Michigan
Q. Can anyone recommend a clear coating to seal a piece of steel artisan outdoor furniture so that it will not rust and leave stains on a stone patio, but will still retain its natural look. The piece is a table made from re-purposed materials. The base is a manhole cover, and the post is a former truck axle. I only need to seal the base and post. I don't mind the rusted appearance of the base and post, I just don't want the rust to stain the stone patio below.
Table will be outdoors and exposed to rain sun & snow, in northern Ohio.
Any product recommendations are appreciated!
- Cleveland, Ohio
January 4, 2019
Ed. note: We do our best to post suggestions for TYPES of products, but not specific brands or sources ( huh? why?)
A. Try nanotechnology based coating (german company SST Nanotechnology
sst-oberflaechentechnik.de/en/resources/SST-Perma-Protector-Plus_en.pdf
Very expensive (1000 eur/1 lit) but very effective too (according to producer). Hope it helps and good luck!
- Zagreb, Croatia
January 7, 2019
Q. Good day.
I have sprayed a steel bar counter top with black Patina; it's been a week now and the rust keeps coming back after we have wiped it several times.
What will be the best way to seal it so the rust doesn't keep appearing? I need a Matte finish and also something durable that will last as it is a bar counter.
Can I use a automotive 2-part varnish?
- south africa
March 25, 2019
A. Hi Yolandi. That's probably a good answer, but you can save yourself a lot of work by testing on a sample piece before refinishing your whole bar :-)
Regards,
Ted Mooney, P.E. RET
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
Thank you for all the info. I read them all. This is very useful for my current project of rusty metal terrace furniture. Thank you all and Ted for his forum ... and God bless you.
- St-Anaclet-de-Lessard, Quebec
Coating a structural steel column
Tip: Readers want to learn from your situation,
often just skipping abstract questions.
Q. Can I use a graphite film/paste to finish an exterior structural steel square tube column?
Or penetrol?
J
- Nelson BC, Canada
June 26, 2020
A. Hi Jeff. We appended your question to a thread where people have related their experiences with Penetrol. A lot depends on environmental conditions -- but maintainability as well.
I assume you're trying to maintain a bare/raw metal or rust look on these columns (because sandblasting, phosphatizing, and painting would offer a more durable finish than Penetrol. I think I'd want to use Cor-Ten weathering steel for a commercial undertaking rather than plain steel and Penetrol. Then the Penetrol might give the look you like, and minimize any runny-ness or dustiness of the rust. Second and third opinions are encouraged folks!
Regards,
Ted Mooney, P.E. RET
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
Q. We are a steel fabricator. Project is for a house with 8 columns supporting deck and/or roof above. Cor-ten is way too expensive, and client wants to maintain the bare steel look. Sandblasting etc., is too expensive and requires transportation costs to and from, so one of these coating ideas is the preferred option.
- Nelson BC, Canada
A. Hi again. Brad M offers his experience and a video on page 2 of this thread; landscaper Don E says he's used it on fence posts with long lasting success; but painting contractor Bill W says it will need rewiping once or twice a year to maintain the sheen. Harvey L says he used it for years on rusty yard art.
There are graphite coatings applied by PVD processes, but surely this is not what you are talking about. I have heard of graphite as a dry film lubricant but am not familiar with using it as a corrosion proofing material, and it is reputed to be quite corrosive to aluminum in some situations, so it doesn't sound like a good building material to me -- but I'm talking book knowledge, not hands-on experience with it. Good luck.
Regards,
Ted Mooney, P.E. RET
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
Great thread. I have used this information to create my finish on both bare metal (hot rolled) and rusted train track. Prepare surface. Brush on one coat of Penetrol
⇦this on
eBay
or
Amazon [affil links]
, thinned a bit with varsol and a bit of added Japan drier ⇦[this on
eBay or
Amazon affil links]
. After that, I spray with a oil based clear satin. This is a great indoor finish.
Q. I'm wondering if anyone has tried a water based poly as a second coat instead of the oil based clear? My fear is that it won't adhere to the Penetrol.
Any help would be welcomed. Thanks!
- Schomberg, Ontario
December 13, 2020
Q. I purchased metal outdoor chairs and noticed some spots of rust on them. I sprayed with Rustoleum clear coat to stop rust and after about 2 months, they all have a milky white film on them. What do I do now?
Anne Bishop- Columbia, Tennessee
July 23, 2021
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