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ted_yosem
Sound technical content, curated with aloha by
Ted Mooney, P.E. RET
Pine Beach, NJ
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Immersion Primer before powder





September 13, 2011

I'm working on a new project for a current customer and have been given prints that reference an "immersion prime" step. In the past, my paint supplier has done powder direct to metal, but I'm told for these parts that Powder direct to metal (DTM) is not an acceptable option. Supposedly: "the gloss powders typically used have good flow characteristics resulting in very poor edge coverage, which leads to premature edge corrosion. So, an e-coat or a-coat primer is a must prior to a topcoat application."

Interested in any experience you might have with an immersion prime process.

Parts are weldments, plain carbon steel and not abnormally large or complex.

Curtis Carroll
mechanical engineer - Des Moines, Iowa



December 18, 2011

Yes, I think I can help you
Pls tell me step by step what you do.
Regards

Dr Halim Polat
- Istanbul


Ecoat, normally cathodic epoxy, provides a very high corrosion resistance and is not affected by Faraday cage effect and edge charge concentration. But it does not provide UV resistance.

A top coat of powder, typically PU / Polyester, provides very good UV resistance.

This combination is used where both aesthetic and performance specs are required.

Components not exposed to sunlight can be processed with only E-coat but if the product is exposed to sunlight, the powder (or liquid) top coat is mandatory.

Hope this helps.

Gurvin Singh
Mohali, Punjab, India




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