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Sound technical content, curated with aloha by
Ted Mooney, P.E. RET
Pine Beach, NJ
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Reducing diameter of steel wire using electrochemical etching




October 29, 2009

Dear Sir,

I am a university student and I am doing some experiments.
I have 1.3 mm diameter wire of pure steel and I want to reduce its diameter up to 50-100 um.
Will electrochemical etching do the job ?
What will be the concentration of electrolyte and which electrolyte to use ?
I want diameter reduced uniformly not taper.

Please help..

Subodh Kalia
Student - Kanpur, Uttar Pradesh, India



You might get lucky and have it work, but I will bet against it being a uniform shape/diameter for most people. You should be able to buy a small quantity of this wire commercially.
If you need it, someone else probably does also.

James Watts
- Navarre, Florida
October 30, 2009


Have a tungsten carbide piece EDM drilled with an orifice calibrated to that dimension, then descale and clean the wire and pull it through.

Guillermo Marrufo
Monterrey, NL, Mexico
November 3, 2009




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