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Ted Mooney, P.E. RET
Pine Beach, NJ
The authoritative public forum
for Metal Finishing since 1989
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Plating Process Control Sheet Template
Q. We are working with our plater to update their antique handwritten process/job control sheets with an electronic version that is easily understood by the operators and easy to extract data from by our office person. This will help in generating SPC charts. Can anyone help?
Joe LindquistGold plating customer - Sylmar, California, USA
July 1, 2009
July 1, 2009
A. Hi, Joe. I don't have a template for you, although Marv Rubinstein's "Electrochemical Metallizing" has some old but good ideas.
But what I saw repeatedly in my consulting career was process/job control sheets that don't address the real issues that the operators face every day, like plating barrels not rotating due to stripped gears, current contact saddles not being clean, excess grease in the cleaner tanks, solution levels too low in some tanks, rectifiers with bad diodes, shortage of anode material, poor methods for getting the boric acid into the nickel tank.
I would suggest that the lead plater, not just shop management, be in the meetings with you because you need instructions that are actually useful in instructing the operators what to do.
And the SPC analyst should be required to spend an hour every day out watching the plating operation, where s/he will see that one of the problems I just mentioned is what is causing those blips s/he has been trying to account for chemically for two weeks :-)
General George Patton could have been speaking of many SPC efforts when he declared that "No good decision was ever made in a swivel chair."
Best of luck!
Regards,
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
August 15, 2009
It's a hell of work but absolutely worth it. Best is to create a project team together which contains supervisors, operators, line (department) manager, Plant manager and lab chemists/Quality Assurance. With a together's brainstorm you will soon have an overview of data's you will need for a proper process control.
- Process descriptions
- Work and Hazardous Advices
- Maintaining advices
- Chemical Addition advices
- Scheduled maintenance (Electrical, Mechanical and Chemical)
- Checklists of process parameters
- Development of calculation programs (easy in excel) which allows to analyse the operational costs and allows to open up hidden "cost-creators".
Like I said, bunch of work, but absolutely worth it.
Good Luck and Best regards,
- Mexico City, Mexico
Q. Sorry for the delay in following up on this question. We are beginning the effort of creating a detailed jobsheet with the help of the plater's team and an outside plating consultant. The main issue is selling the plating shop on the idea that this will benefit us AND HIM, especially on repeat orders. They have been very reluctant to share their step by step processes, equipment settings and times, etc. We have a NDA in place, but they have been digging their heels in about sharing details (tribal knowledge). Any additional words of encouragement?
Joe Lindquist [returning]- Sylmar, California, USA
May 12, 2010
May 14, 2010 If you are paying a fair price for the electroplating, I (personally) would remind the plater what a NDA means and that if they chose not to work with you, you may start looking for a plater that will work with you. - Navarre, Florida A. Dear Joe, - Salem, Tamil nadu, India May 14, 2010 A. Before you spend too much energy inventing a new system, take a look at.. Geoff Smith Hampshire, England May 14, 2010 A. Dear Joe, Harry van der Zanden consultant - Tilburg, Netherlands May 14, 2010 |
FMEA analysis for Nickel Chrome plating
Q. Hi all,
I am a student. I am doing a project in Nickel Plating. I need to prepare FMEA report for Nickel Chrome Plating. Please anyone guide me.
- India
May 21, 2018
May 2018
Hi Sathya. We appended your question to a thread which you will hopefully find interesting. Obviously you need a clear understanding of what an FMEA Report is, and specifically what it means to you with respect to nickel-chrome plating, i.e., does a failure mean an operator injured, or plating solution leaked onto the floor, or a nickel-chrome widget being returned under warranty, or the motorcycle it's mounted on crashing, or what. Generally, a sampling of the plated components are subjected to various tests & inspections to check adhesion, corrosion resistance, aesthetic defects, etc. -- and that may be what you're concentrating on in this case.
Regards,
Ted Mooney, P.E. RET
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
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