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Curated with aloha by
Ted Mooney, P.E. RET
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Corrosion Protection of stainless steel anodes in hydrogen generator
Q. Hi there
I am an amateur in this field in every sense of the word and am grateful for the wealth of information on this site.
I have a simple water electrolysis cell in a 28% solution of Sodium Hydroxide, which I use to produce Hydrogen gas with 6 volts of DC current. My cathode and anode plates are stainless steel wall switch plates. I want to slow down the corrosion of the (10 ) anode plates, while at the same time increasing the electrical conductivity. I wish to do this properly, but as economically as possible.
I would much welcome your opinions as to how to best achieve this.
I am thinking of 200 microinches of electroless nickel plating.
George
Hobbyist - Jacksons Point, Ontario, Canada
June 19, 2009
A. Hi, George. Although electroless nickel is very corrosion resistant, I think it will de-plate when it is an anode. Platinized titanium is the usual anode material for cells of this nature, but it is very expensive. Hopefully other readers will have ideas.
Regards,
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Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
June 19, 2009
A. Mixed titanium oxides were sometimes used over platinum coated anodes to increase the efficiency, but that was for acid solutions. I do not think that they would survive the strong caustic solutions.
Your caustic concentration seems to be excessively high. Have you experimented with lower concentrations?
- Navarre, Florida
June 20, 2009
Thank you James, for your suggestion,
I am using a 28% solution mixture of KOH, as it has proven to be at its maximum electrically conductive efficiency
at that strength... What I am trying to do in addition, is to find an economical plating to limit the corrosion of my stainless steel anode plates.
- Canada
June 24, 2009
June 26, 2009
A. Hi George,
I must confess that if asked for a suitable anode material for use in a KOH cell I would have said ordinary mild steel. I have used it both as an anode and cathode without observable corrosion. I don't know why mild steel should succeed where stainless has failed but I would try it, probably with a larger surface area. Another thought is carbon, but I only have experience using this material in acid solutions.
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Harry Parkes
- Birmingham, UK
Q. Hi, I am Dries from South Africa, I am new to this hydrogen generator stuff. I would like to know why can't lead be used as a cathode and anode?
Dries BurgerPrivate - Vryburg South Africa
March 24, 2019
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