Curated with aloha by
Ted Mooney, P.E. RET
The authoritative public forum
for Metal Finishing 1989-2025
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Air-lifts to reduce water usage in plating shops
2000
- From the 20 ways to cut water usage:
- - SOLUTION NUMBER 10 -- INSTALL AIR LIFTS . . .
- Suppose you would like to employ counterflow rinsing but have no elevation difference between the overflow dams. Or suppose you would like to re-use the overflow from plating rinses in earlier, less critical rinses.
- A simple air-lift can be fabricated from plastic pipe, and will handle this chore without pumps, level controls, or other expensive complications. See Plating and Surface Finishing, May '82.
- Suppose you would like to employ counterflow rinsing but have no elevation difference between the overflow dams. Or suppose you would like to re-use the overflow from plating rinses in earlier, less critical rinses.
Anyone can tell me the air-lift introduced in the above solution since I do not have the Plating & Surface Finishing, May 82
Deville YiuSun Lick - Hong Kong, China
2000
Can't find my copy of P&SF May '82 either. But here's the principle of the thing --
A smaller pipe is glued into the U-bend between the two rinses, and air is injected into this smaller pipe. It aerates the water on one side of the U-bend, making that water lighter. Then gravity and hydrostatic balance take over. It's pretty much the same idea that draws water through an aquarium filter.
Good luck.
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
The May 1982 article is by Clarence Peger of Hard Chrome Consultants in Cleveland, OH. Pipe size is a little more critical than you would think. His used a tiny tiny piston powered fish tank air pump that he got out of a flea market. It may take a while to get it just right, but the darn thing works.
James Watts- Navarre, Florida
2000
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