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ted_yosem
Sound technical content, curated with aloha by
Ted Mooney, P.E. RET
Pine Beach, NJ
finishing.com -- The Home Page of the Finishing Industry


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Dummy plating - Remove metal contaminants using low current density




Q. Hi

Low current density Electrolysis (Dummy Plating) is used to remove metal contaminants. Can someone explain the principle/theory why metal contaminants are easier to plate out at low current density?

QINGQING KOH
engineer - Singapore
September 4, 2008


A. Low current density treatment works in certain cases but not for all metallic contaminants in all kinds of plating solutions. It depends on certain curves that have been developed empirically that establish ranges of current densities in which each metallic ion plates preferentially in presence of other ions for a given solution.

Guillermo Marrufo
Monterrey, NL, Mexico
September 8, 2008


A. Hi,
As previously stated not all metallic contaminants plate out. Whether they can or can't is explained by their position in a table known as the electrochemical series.
It is probably easiest to take a practical situation of say, copper in nickel plating baths.
Contrary to the popular view, copper will plate out preferentially to nickel at all current densities. However, the only metal ions that can be plated out are those at the cathode surface. At HCD the metal plated will be predominantly nickel simply because the low concentration of copper is rapidly depleted. As the CD becomes lower, there is more time to replenish the copper and it's concentration in the deposit rises. Finally at very LCD the deposit becomes copper rich. So, the amount of nickel wasted in the dummying process is kept to a minimum. One very important point in dummying is to have good agitation so that the copper is continuously and rapidly brought to the dummy sheet surface.
Is this of help?

harry_parkes
Harry Parkes
- Birmingham, UK
September 10, 2008


thumbs up signHey THANKS all of you! Yeah, it helps a lot!

QINGQING KOH [returning]
- SINGAPORE
October 1, 2008



thumbs up signHarry,
I appreciate your excellent explanation. I had a vague and inexact idea. Thanks,

Guillermo Marrufo
Monterrey, NL, Mexico
October 6, 2008



Q. May I know where can I get those empirically curves that establish ranges of current densities in which each metallic ion plates preferentially in presence of other ions for a given solution? I am doing trial and error in my plating tank, which I may target at the wrong metal.

KOH QINGQING
- Singapore
June 14, 2009


A. Hi Koh. I think it's simply "the electrochemical series", or a table of "half-cell voltages". You'll instantly see a hundred such charts if you google it. Good luck.

Regards,

ted_yosem
Ted Mooney, P.E. RET
Striving to live Aloha
finishing.com - Pine Beach, New Jersey




Can iron be dummied out of acid tin plating bath?

Q. Please advise if Fe impurities can be plated out using low current settings in a acid tin bath? Or, if a deflash alkaline solution is contaminated with tin, can tin be plated out using dummy plating? Appreciate the communities reply on my queries.

Aque hernandez
- Manila, Philippines
January 8, 2016




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