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ted_yosem
Curated with aloha by
Ted Mooney, P.E. RET
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Activating Electroless Nickel for more plating



Quickstart (no readers left behind):
     Both nickel plating and electroless nickel plating 'passivate' fairly quickly (in just a few minutes). What this means is they oxidize (acquire an oxide skin). Proper plating with good adhesion must be done directly on raw metal, not an oxide skin. So if the next layer of plating can't be done almost immediately it will be necessary to re-activate the nickel surface first.

Q. I tried to plate electroless nickel coated parts with Watts nickel but had adhesion problems. Should it be activated first or is there another pretreatment?

Muhtardianto
Hobbyist - Ngawi Indonesia
April 16, 2025


A. Hi Muhtardianto.

If you can do the Watts nickel electroplating immediately after the electroless nickel (in-line, parts still wet) it should be workable. If not, it will be necessary to activate the electroless nickel layer as previously discussed on this page.

Luck & Regards,

ted_yosem
Ted Mooney, P.E. RET
Striving to live Aloha
finishing.com - Pine Beach, New Jersey







⇩ Related postings, oldest first ⇩



Q. Hi ,

1. Is it possible to electroplate further on ENP (high phosphorous)?

2. Is it possible to plate EN on EN?

Thanks in anticipation,

Qutubuddin Saify
- Ajman, U.A.E.
2002


A. 1. Sure. The best quality chrome plated wheels include electroless nickel plating before the decorative nickel-chrome. The grills on most of the world's cars are electroless nickel then copper, nickel, and chrome plated

2. I don't see why not, although I assume you have to do rigorous activation.

Ted Mooney, finishing.com
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey


Q.   Thanks Ted, would you help me with the activation steps.

Best regards,

Qutubuddin Saify
- Ajman, U.A.E.


A. To activate EN you should use a strike nickel solution or a cathodic cyanide cleaner.

sara michaeli
sara michaeli signature
Sara Michaeli
Tel-Aviv-Yafo, Israel
 


A. Hi Qutubuddin. A Wood's Nickel Strike is probably the best way to activate electroless nickel for plating. But the sooner you do the plating the better.

Regards,

Ted Mooney, finishing.com
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey






Q. Hi all, I have some Aluminium parts that have been plated using Electroless Nickel.
The Nickel has been buffed to a very high shine so that it resembles a mirror but I cannot get the nickel to activate.
I have tried nickel activator and SS activator but nothing.
Has anyone any ideas what I can do to activate my part?

Vicki Phillips
hobbyist, product designer - Ayr, Scotland
July 27, 2008


simultaneous replies

A. Firstly, make sure your surfaces are absolutely clean and have no surface contamination on them. It is important that you are exposing the nickel metal and have removed all other coatings.

Hydrofluoric acid burns left and right hands, two views, burned index fingers

Never use HF anywhere unless trained!
If you do, you MUST have the antidote gel on hand for instant use!


Calcium Gluconate
for HF acid burns

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Next, connect the workpiece to the negative power supply and the positive side to a piece of metal. Ideally use nickel, but if you haven't any, use a piece of copper wire or something. Put the workpiece and piece of metal in the electroless nickel solution and quickly turn on the power - you only need a low current density (say 1 ASF) for less than a minute. You will start to see gas bubbles coming off the workpiece - then your electroless nickel will start to work.

As soon as it does start, remove your metal wire and turn off the power

trevor crichton
Trevor Crichton
R&D practical scientist
Chesham, Bucks, UK


A. First, you have to get all of the polish off. That can be a trick because you do not know what was used, so how do you take it off.
30% nitric acid by volume and 1.5% by weight hydrofluoric acid will work well. Stay in the dip till you see a flow of very tiny bubbles start and then rinse and plate very rapidly. The HF is extremely dangerous so think twice about using it.

James Watts
- Navarre, Florida


A. Hi, an easy way I have found to re-activate electroless nickel is to tungsten etch it for about 1 minute, then back in the nickel solution ...

Hope this helps .

Jay Smith
- UK


Q. Jay, I have never heard of a tungsten etch on this side of the puddle. Please, what is it?

James Watts
- Navarre, Florida




Q. I have a similar but more complex problem. I have some nickel-iron parts which have electroless nickel plating (15-20 microns). I need to strip the plating off but normal strippers, as you would expect, eat the base material too. Just to add to the difficulty, these parts have been furnaced but thankfully are clean. Is there a way the electroless can be reactivated without affecting the base material?

James Mayle
- United Kingdom
April 2, 2015




Q. Hi all,
Is there any way to re-activate electroless nickel without using current?

Claudio Picchi
- Oxfordshire, UK
May 8, 2019


A. Hi Claudio. Almost anything is possible. Simply stripping the electroless nickel and starting over is one way. We have nearly a dozen other threads that talk about re-activating electroless nickel if you are patient in searching the site.

But as is often the case it depends on many things that haven't been mentioned yet: what is the substrate; is it low, mid, or high phosphorous EN; has it been heat treated? Why do you want to re-activate -- to chrome plate, to add more electroless nickel, or what? Was the need for more nickel discovered immediately or months later -- usually the older the nickel is, the harder it is to activate.

Finally, how imperative is it that current not be used? If it is completely unacceptable to use electricity for some reason, stripping the nickel and starting over might be your only option. But if you're just browsing for a cheaper and easier option than Wood's Nickel but still highly reliable, there might not be one. Details please.

Regards,

ted_yosem
Ted Mooney, P.E. RET
Striving to live Aloha
finishing.com - Pine Beach, New Jersey


Q. Hi Ted,
Thanks for your reply, here are some infos:

1. The substrate is mid phosphorous nickel
2. It is not heat treated (except the drying step which is in an oven but less than 100 °C degrees. I can also avoid to dry it in a oven if required)
3. I don't want to strip it. I would like to remove the oxides on the surface for further electroless plating. So, after reactivation, I will put a seed layer of Palladium and, on top of it another electroless coating (could be either Ni or Cu).
4. This nickel coating could be few weeks old.
5. Avoiding current is strictly mandatory, that's why I can't use electro-cleaning and Wood's nickel strike

Hope it helps but if you need any other info, please feel free to ask.

Claudio Picchi [returning]
- Oxford, UK


"Electrodeposition: The Materials Science of Coatings & Substrates"
by Jack Dini
diniE
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A. Hi again. I doubt that simply reseeding followed by electroless nickel plating will be acceptable but I suspect that the adhesion strength would be very low. The most recognized way to activate is probably with Wood's Nickel or a similar strike bath; second choice would probably be stripping and starting over. When you eliminate those, I don't know of other proven answers ...

But when it comes to that, it's time for my favorite plating text book and the weirdest, Dini's "Electrodeposition" which includes possibilities from mechanical roughening, to strong acids, to diffusion of the plating layers to try to regain adhesion. Maybe etching followed by seeding and the second electroless layer, followed by diffusion baking to tie them together? Hopefully an experienced electroless nickel plater can relate some idea that worked for them.

Regards,

ted_yosem
Ted Mooney, P.E. RET
Striving to live Aloha
finishing.com - Pine Beach, New Jersey


A. Asked & answered before (thread 17382). I have used this on old, passive nickel with excellent results.
Clean, Rinse, Activate, rinse, plate in any conventional nickel bath.

April 11, 2017

A. Here is the iodine activation formula -

Add to one gallon of water the following chemicals:
3 Fluid ounces of concentrated sulfuric acid slowly with stirring.
One third ounce of Potassium Iodide.
0.002 Ounce = 0.062 Grams of solid Iodine.

The Potassium Iodide is dissolved in a separate small amount of water and the solid iodine is added. When the iodine has dissolved the solution is added to the cold diluted sulfuric acid solution and thoroughly mixed. In use, the iodine should be added periodically to maintain a straw color.

Ambient temp, no current, 1-2 minutes.
Rinse.
Nickel plate

jeffrey holmes
Jeffrey Holmes, CEF
Spartanburg, South Carolina


thumbs up sign  Thanks Jeffrey!

ted_yosem
Ted Mooney, P.E. RET
Striving to live Aloha
finishing.com - Pine Beach, New Jersey


thumbs up sign Thank you very much!

Claudio Picchi [returning]
- Oxfordshire, UK
May 10, 2019


sidebar notes

I am sure that Jeffrey's activator works

BUT

A US gallon is 3.8 Litres; An Imperial (UK) gallon is 4.2 Litres
A US fluid ounce is 29.5 ml
An Imperial fluid ounce is 28.4 ml
And would that ounce be an avoirdupois ounce of 28.3 g or an apothecaries (Troy) ounce of 31g ?

Does it matter?

NASA lost a $125 million Mars orbiter because one engineering team used metric units while another used English units.

America leads the world in many fields. It is time it caught up in this.

geoff smith
Geoff Smith
Hampshire, England


thumbs up sign  Hi Geoff. Our readers are technically savvy enough to realize the superiority of the metric system, so no need to shame the USA for its habits. There was a big metric push 25 years ago but it fizzled out and I think it's unlikely to regain currency soon. I think the metric system should be used in school, and that people should consciously use it with their young children. Then it may become like immigrants and their learning of a new language -- mant of the old timers will ever become comfortable with it, but all the kids will use it and the old ways will die off :-)

Regards,

ted_yosem
Ted Mooney, P.E. RET
Striving to live Aloha
finishing.com - Pine Beach, New Jersey


I dunno' about your comments, Ted. Being an American, I've known our gallons/inches/pounds system as long as I can remember, but being a Chemistry major, I'm entirely comfortable with the metric system, and can use either interchangeably. The tires on my cars are 145/13 and 245/17. LOL!

And if you want to do quatloos/megans, that will work too. It's all the same.

jeffrey holmes
Jeffrey Holmes, CEF
Spartanburg, South Carolina


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fict_wild_thing
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A. Hi again Jeffrey. I think the metric system is inherently superior. Rachel Mackintosh previously quoted Josh Bazell's 'Wild Thing' ⇨

HOW TO USE THE METRIC SYSTEM
"In metric, one milliliter of water occupies one cubic centimeter, weighs one gram, and requires one calorie of energy to heat up by one degree Celsius, which is one percent of the difference between its freezing point and its boiling point. An amount of hydrogen weighing the same amount has exactly one mole of atoms in it. Whereas in the American system, the answer to How much energy does it take to boil a room-temperature gallon of water? is Go f*** yourself, because you can't directly relate any of those quantities."

Regards,

ted_yosem
Ted Mooney, P.E. RET
Striving to live Aloha
finishing.com - Pine Beach, New Jersey


I'll agree that the metric system is neater, with everything (mostly) in nice multiples of 10.

How that's "inherently superior" I dunno'.

To date the only manned mission to the moon and back was done in inches/pounds, and, although NASA adopted the metric system in 1990, both are still sometimes used.

We won WWII using the supposedly inferior English system.

You can think of 100 other examples.

As I said, I don't care. A glass of fine French Champagne is just as delicious whether it's 5 ounces or 147.868 ml.

jeffrey holmes
Jeffrey Holmes, CEF
Spartanburg, South Carolina




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