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Ted Mooney, P.E. RET
Pine Beach, NJ

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Stainless Steel Crevice Corrosion Problem

2006

Hi,
we manufacture all stainless steel (304) security grilles by a method that entails 1/2" round solid stainless steel rods passing through horizontal crossbars of either tube or flat bar with a hole of same diameter as rod to minimize gap. Rods are TIG welded in place with a very small weld to prevent movement / rotation. Could anyone suggest a method other than fully welding the joint, to seal it off and prevent crevice corrosion by moisture being trapped in the joint and also the possibility of pickling gel being left inside joint and starting corrosion later on. Smooth appearance is required but product is powdercoated after manufacture . Silver Solder would melt in powdercoat baking oven so is unsuitable.

42779

Many thanks. John

John Bransby
wrought iron fabrication - Sydney, NSW, Australia

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