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ted_yosem
Sound technical content, curated with aloha by
Ted Mooney, P.E. RET
Pine Beach, NJ
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Over-annealed stainless




Q. I have a lifting ring made out of 304 stainless steel. It is a devise used in an annealing furnace. It has been used in the annealing furnace for 8 years. Now some of the welds on this lifting devise are cracking and our customer wants it repaired. I ordered a chemical breakdown on the 304 stainless material. It came back as having 1.76 carbon content after all these years of having been repeatedly annealed. Is this repairable or has the annealing process taken its toll on the base metal.

Marty King
- Trinity, Alabama
2005



simultaneous replies

A. If your analysis is accurate, the stainless steel has been carburized from repeated elevated temperature exposure. The high carbon content is the cause of the cracking. At this carbon level, the ductility of the material will be about nil. Welding on this material would not be successful. It should be replaced, possibly with an alloy that is more resistant to carburization if you want longer service life.

Good luck.

larry hanke
Larry Hanke
Minneapolis, Minnesota
2005


A. King,

The increase in carbon content of 304 stainless steel during annealing is due to the gradual diffusion of carbon which arises due to the presence of carbon dioxide in the atmosphere.

Increase in carbon content makes 304 stainless steel brittle and beyond a point it cannot be reclaimbed.

If the carbon content is 1.76, then there is very little chance that it can be reclaimed.

To avoid such occurrence in future, it is recommended to use inert atmosphere during annealing.

S.V. Balasubramanian
- Goa, India
2005




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