Sound technical content, curated with aloha by
Ted Mooney, P.E. RET
Pine Beach, NJ
The authoritative public forum
for Metal Finishing since 1989
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What is black iron?
Q. Can anyone explain to me, what is Black Iron and what is the chemical composition of black iron, please?
Vinu Varughesewater utility - Philadelphia, Pennsylvania
2004
A. Hi, Vinu. It is not possible to say what a term like "black iron" means out of context because it is not a specification but merely slang used as a shortcut. But because you are with a water utility, I'll assume you are referring to "black iron pipe". In this context, 'black iron' is just slang referring to steel pipe with black paint on it or no paint on it as opposed to being galvanized.
As the son of a plumber from before the age of plastic pipe, "black iron" was used on gas pipes (and often still is), whereas galvanized piping was used on waste piping.
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
2004
A. It is my understanding that black iron is also called "black rust" as opposed to red rust. The black rust is much less "fluffy" than red rust. That is, red rust will allow oxygen and moisture to permeate to the surface and allows the progression of corrosion. The black rust is a protective oxide layer that helps block any progressive corrosion. This is sometimes referred to as a conversion coat. The black rust is ferrous oxide whereas the red rust is ferric oxide.
William Calvert- York, Nebraska
2004
A. The context I heard it in is the manufacture of ferrous sulfate ⇦this on eBay or Amazon [affil links] . We were looking at potential markets for it.
Thomas Vinson- Austin Texas
June 30, 2008
A. I've seen the term 'black iron' for cookware at www.dissco.co.nz/products.htm
They refer to 'deep spun cold roll steel' as black iron.
Maybe that's of help to you?
- Auckland, New Zealand
December 28, 2011
Q. In the context of horse bits, what base material does one use to make a mouth piece that develops "black rust" (aka patina?) rather than red rust? Do I need a special steel alloy that is somehow further processed?
Andy Dearmonthobbyist - Lincoln Nebraska
June 29, 2011
Q. I am researching pipe to be used in boiler exhausts. I what to know if Black Iron Pipe or Galvanized Iron Pipe works best in exhaust pipe? Hope you consider my inquiry.
RICHARD DELOSREYESBUILDING ADMINISTRATOR - PHILIPPINES
2007
A. I've seen both used, Richard, and they both seem okay. I'd guess that a high temperature paint [affil links] is better for high temperatures than galvanizing though.
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
Q. I have spent the morning looking for sheet "black iron" material with no success. As I remember it was a soft easily formed material, black in color. It was used in car body repair and is easily shaped,welded or brazed. Where can I get some? Black pipe is altogether a different material.
dean bakerdean machines - Eugene Oregon
October 29, 2009
A. Hi, Dean. I believe you are thinking of hot rolled low carbon steel sheet/plate, available from steel supply houses like Ryerson. Good luck.
Regards,
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
October 30, 2009
Q. What is black iron in the context of a 'scythe' ?
Badol Roy- Dhaka, Bangladesh
November 9, 2011
Q. I was actually wondering if there was a metallic alloy or compound referred to as black iron or if it may have a nickname for a metallic element?
Sean Coleman- Australia, Victoria, Melbourne
October 3, 2008
Black iron pipe -- same as black steel? same as spiral welded steel? same as ductile iron?
Q. What's the difference of black iron spiral welded steel pipe as compared to a spiral welded steel pipe, if any?
Charles Bryan CarameBaguio Water District - Baguio City, Philippines
2006
Q. What is the difference between black iron pipe and black steel pipe and their applications?
Sol Posada- Hollywood, Florida
2007
Q. Black iron pipe for the fire protection: what is meant by black iron pipe? What are the standards and codes for this pipe, and what is the difference between seamless and welded pipes? May I weld a seamless pipe?
ramesh kumarpiping design - al khobar, KSA
January 27, 2010
A. Black iron in the true sense really means wrought and tempered iron.
It may be in all its forms - plain wrought (as in kitchenware), faggoted iron (originally referred to as
"Best", "Best Best" (for faggoted twice) and "Triple Best" (for faggoted three times).
It may be hardened or unhardened, so the term is very generic, usually to differentiate from cast iron.
The term is also erroneously used to refer to Ductile Iron or Low Carbon Steel, but it is not the same thing.
Engineering - Newcastle, United Kingdom
Q. Which is the most accurate classification (or made-of-what-material type) of a black iron pipe? Carbon steel or Mild steel?
Rosalie Taunanultrasonic flowmeter user - Davao City, Philippines
January 5, 2011
A. Hi, Rosalie. All three terms are slang rather than specifications, so the point may be moot anyway. But I think that I would use the term "mild steel" or "mild carbon steel" because the term "black iron" is actually inaccurate as Ron has mentioned, and some "carbon steel" is not mild whereas black iron pipe probably is mild.
Regards,
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
January 5, 2011
Q. For pipes that do not have threads, do you just call them unthreaded pipes or is there a specific term for it?
Aaron Clark- L.A., California, USA
March 1, 2011
A. Hi, Aaron.
I believe you simply specify it as black iron pipe by size and wall thickness, like this: 2" NPS (nominal pipe size) Sch. 80 black iron pipe. But note that a 2" NPS pipe is neither 2" I.D. nor 2" O.D. :-)
Regards,
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
March 3, 2011
A. From what I found out today, there is no such thing as black iron pipe. If you call a steel house and asked for black iron pipe you get seam welded steel pipe painted black and it is hard to thread. If you go to a plumbing supplier and ask for black iron pipe you get ductile iron pipe, which is gray and easy to thread. Steel pipe can be used for some pressure application and as structural members. Black iron pipe is only for pressure not for structural. Personally I don't know how you can call steel pipe black iron, just confusing everyone.
Steven Rondeau- Au Sable Forks, New York
January 27, 2012
Hi, Steven. You're right that steel pipe shouldn't be called iron pipe. But when people say "black iron pipe" they may mean steel pipe whether we like it or not.
At the same plumbing store, if you ask for "tin" you'll get galvanized sheet metal -- steel sheets with a coating of zinc -- no tin anywhere. If you ask for tin foil, you'll get aluminum foil. The practical answer is that you must rely on real specifications to describe what you want, rather than slang which will mean different things in different contexts.
Regards,
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
January 30, 2012
A. Actually black iron, by means of sheet, is Iron that is treated to withstand high heat. I'm not sure what type of iron it is or how it's prepared exactly, but I do know it's iron and not steel. I know this because a lot of our scrap cannot be tossed in the steel/galvanized scrap bins because the recycler will not take ferrous materials. Instead we have to take it to an all purpose recycler since we can throw the crap away in our dumpster. I work in a sheet metal shop, we use it primarily to fabricate heat exchange/exhaust ducts for AC/kitchens where stainless steel ductwork is impractical. Don't call a steel mill looking for it, call an Iron works or a metal dealer geared toward sheet metal for construction if you're looking to find this.
Jason Wright- Pearl City, Hawaii, USA
September 16, 2012
Q. What is the grade of B.I. Pipes and G.I pipes?
Dyebhe Day- Philippines
January 22, 2013
A. Hi Dyebhe.
With no disrespect, I don't think that's the question to ask or how to proceed. Rather, pick a standards body that you want to use, like ASTM or ISO, look up some standards for the kind of pipe you want, and check if they properly cover what you want (for example, pressure pipe vs. drain pipe, threadable vs. weldable). Maybe start with ASTM A53 [affil. link]. You will sometimes see an ISO or ASTM stamp right on the pipe. Good luck.
Regards,
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
January 23, 2013
Q. Kindly let me know the Carbon composition of Black Iron.
Lahiru Jayasuriya- Madampe, Sri Lanka
February 15, 2013
A. Hi Lahiru.
The way I see it, you are taking a very imprecise piece of slang, "black iron", which means many different things to different people, and trying to put a fine point on it. I don't think it's possible to answer you. Sorry, but I think it's rather like asking us to tell you how many pounds a "heavy" rock weighs? Good luck; maybe I'm wrong.
Regards,
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
February 14, 2013
A. Black iron pipe, even though thought of as steel, is called as such because steel is an alloy mix of iron & carbon. Technically, the pipes are iron because steel is simply iron w/ hardening agents (alloys) carbon being the primary alloy hardening agent. All steel is iron. Because there are several classifications of pipe (stainless, galvanized, carbon/fiber, etc.) the traditional black iron classification was maintained for simplifying purposes, as the pipe truly is black iron.
S Davis- Auburn, Maine, USA
April 7, 2014
A. Know cast iron from steel, just always heard carbon steel referred to as black iron. Cut and thread "black iron" for gas lines
Jeremy burns- cleveland, Tennessee
May 31, 2014
Indeed S.; indeed Jeremy. Some readers want "black iron" to have a precise, well-defined meaning that precludes other people from using the term to describe other things, but life just doesn't work that way ...
To an infantryman, a "tank" is an armoured fighting vehicle, whereas to a fuel delivery driver a "tank" is a vessel to hold petroleum products -- and no matter how one group rants and shouts, that's the way it is. So too with "black iron".
Regards,
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
May 2014
What is black steel? What's its fire rating?
Q. I came across a requirement by a mall consultant that the smoke extractor duct we proposed has to be in black steel. As standard we do provide extractor ducts in mild steel. Consultant himself couldn't explain why it's specified. So ... he wanted 2 hours fire rating for the duct as well. In terms of fire protection, is black steel better than mild steel? Or is it a wrong usage of terminology by using black steel instead of mild steel? Can black steel be used for duct manufacturing? I heard black steel is the very basic result of steel formation and untreated. Appreciate if some one could share your knowledge.
Sunil Lukose
- Dubai, Dubai, United Arab Emirates
October 21, 2014
A. Hi. "Black steel" is slang, not a specification. Still, Jason W claims above that if you call an iron works or a metal dealer geared towards sheet metal, rather than a steel mill, you'll all be on the same page. Good luck.
Regards,
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
November 2014
A. To me, the term, "black iron" has a very specific meaning. It refers to generic ferrous metal of any specification which has NOT been plated or galvanized.
The term usually is not applied to things such as cast iron, tool steel of whatever specification that have their own generic labels.
In other words, black iron is iron or steel that can be welded without stray metals coating it that will poison the weld (or maybe the welder...).
Q. My question is, how do you achieve a black oxide coating on mild steel machined pieces?
Jerry Foster
Retired Engineer - Magalia, California
July 31, 2015
A. Hi Jerry. Thanks. We have a "Black Oxide and Cold Blackening FAQs" you can start with; then if you use the search engine you'll find a dozen or more threads on the subject.
Regards,
Ted Mooney, P.E. RET
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
August 2015
How to ask for pipe with no coating on it
Q. Greetings folks, great info on this forum site!
I'm building a series of tables out of 1" black pipe. I've built the prototype and am now wondering about powder coating instead of spray painting.
my understanding is that the black coating on the carbon steel would resist the powder coating, and I would rather not waste time by buying a product with an applied coating only to blast it off.
If I were looking for the uncoated stock of this same alloy, what names might that be found under?
Suggestions?
thanks!
UTA FabLab - Arlington Texas USA
March 17, 2016
A. Morgan, I don't think you will find any "uncoated" pipe. (nor would you want to because it would be pretty rusty) Regular black pipe has a sprayed lacquer type coating applied at the Mill where it's made to prevent rusting in transit and storage. Normally you can simply wash it off with an acetone
⇦this on
eBay
or
Amazon
[affil links] Warning! highly Flammable!
soaked rag. (making sure you keep changing rags and use plenty of acetone
⇦this on
eBay
or
Amazon
[affil links] Warning! highly Flammable!
.) We have powder coated pipe which has not been cleaned as above, but the results are disappointing. You can use lacquer thinner
⇦this on
eBay
or
Amazon
[affil links] Warning! highly flammable!
as well but I would avoid it. It's not healthy. Acetone is actually produced in the human body as a by-product of certain bodily functions. (As well as Chemical Plants!) Good Luck
Chuck
Tube Bending, Powder coating and Metal Fabrication - Thomastown, Melbourne Australia
May 31, 2016
Q. Is black iron steel the same as high-carbon steel? Is black iron brittle also?
James Dimaano- Manila, Philippines
November 20, 2017
A. Hi cousin James. Something that you will discover without even leaving this page is that phrases like "black iron steel" or "black iron" mean different things to different people. That's because they are not specifications, but mere slang that people toss around. To someone who works in a steel warehouse offering steel and stainless sheets, 'black iron steel' or 'black iron' is going to simply mean 'the stuff that isn't stainless steel'. To a plumber who uses plain steel pipe and galvanized pipe, 'black iron pipe' is going to mean steel pipe. But to a specialized welder/pipefitter steel pipe may be a very different thing than black iron pipe ... and so it goes. You can't ask a third party what someone else meant with their slang.
High carbon steel is less ductile and more brittle than low carbon steel. So is black iron, if they really mean 'iron' ... but as I say, they may actually just mean 'plain low carbon steel' :-)
Regards,
Ted Mooney, P.E. RET
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
November 2017
Q. I would like to get opinion if Black Iron is okay to use for Water Tank?
What are the characteristics of BI? Is it corrosive?
Water tank is for our sprinkler system.
Thank you in advance.
- Binan City Laguna Philippines
January 23, 2018
A. Hi Helen. This page is replete with many different meanings for "black iron". So, unfortunately, you can't just call something black iron and ask questions about its suitability for applications. You probably mean the tank will be fabricated from hot rolled mild steel plates. This is not corrosion resistant, and it will rust; however, it will probably prove satisfactory for this application if the tank is closed so oxygen in the water dissipates. This is the most common material for the sprinkler piping.
But you should check with any regulatory agencies as there may be local codes you must comply with, and they may allow a less expensive plastic tank. NFPA may not apply in the Philippines (I don't know), but it is a well-developed standard for fire protection equipment, Good luck.
Regards,
Ted Mooney, P.E. RET
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
January 2018
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