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Sound technical content, curated with aloha by
Ted Mooney, P.E. RET
Pine Beach, NJ
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Adding more anodize to an anodized surface




Q. Can you add to anodizing once the part has been completed. We have some very close toleranced parts that were Type II anodized. We allowed for a total build-up of .0003/.0005 on diameter. When we received the parts they were .0001/.0002 undersize to the finish dimension. I'm afraid to have them stripped because the diameter is only a .0005" tolerance and stripping may remove base metal. Can I add to the already anodized surface?

Don Tanski
Manufacturer - Chesterland, Ohio, USA
2004



simultaneous replies

A. If you have .2 mils anodic coating, after stripping you'll lose only 0.1 mils of your original dimension. If you anodized your part for .5 mils you'll add .25 mils approx. to your original dim. (by experience, at room temp). Anodizing requires more than 24 hours to close the pores, but I never tried re-anodizing. If you have sealed your coating, I don't believe that it is possible.

Good luck

Cair Shishani
Khair Shishani
aircraft maintenance - Al Ain, UAE
2004


A. No. Sealed anodizing (hydrated aluminum oxide) cannot be added to. Even if the anodizer skipped the sealing, then after a few hours in the air enough hydration (sealing) will take place to prevent additional anodizing.

Indeed sealed anodizing is used as a maskant which is partially machined off for hard coat in heavier thicknesses.

robert probert
Robert H Probert
Robert H Probert Technical Services
supporting advertiser
Garner, North Carolina
probertbanner
2004


A. Once the coating is sealed, I'm afraid not. Work closely with your coater on tight-tolerance parts like this. I'd even provide them with a few "dummy" parts to coat, so all can be sure how the dimensions will change after coating. You didn't say whether it was an ID or OD, but remember, that unless your coater makes a special cathode to go into an ID, typically you will get less coating thickness on an ID.

Marc Green
Marc Green
anodizer - Boise, Idaho
2004




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