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Sound technical content, curated with aloha by
Ted Mooney, P.E. RET
Pine Beach, NJ
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Clear Anodizing of Welded Joints




Q. I work for a museum exhibit fabrication firm. We have recently received a request from a designer to produce frames constructed of U-Channel Aluminum, with mitered corners, and welded joints. (No real specifications given for alloy of extrusion, etc.) They have requested a clear anodized finish, and want the face of the frame (where the ground, polished welds are) to appear "seamless". We're aware of the need to use the 5356 welding rods...but are not sure if this "seamless" look is achievable with a clear anodized finish (as opposed to powder coating or painting them). We want to give the designer the look they want... Any thoughts?

Dan Moalli
Fabricator - Lorton, Virginia
2004



First of two simultaneous responses -- 2004

A. You should solve your problem by approaching the right companies, who deal with

[1] Extrusion of Aluminum,
[2] who are Expert in Aluminum Welding, and
[3] Expert Anodizer for better finish.
[4] of course designer too, what your client needs from you.

[1] There are many Extrusion Companies, who can guide you for right kind material, still you can visit http://www.secat.net/SS-extrusion-tech.php
[2]http://www.lincolnelectric.com this site, where you will find the solution for Aluminum Welding
[3]finishing.com are the masters to solve your anodizing problem still you can visit many sites like http://www.anodizing.org also you visit your local anodizer shop.
[4] you must have design in mind, what your client needs, put the basic idea with any expert designer for guideline.

Madhav
- Mumbai, Maharashtra, India



Second of two simultaneous responses --

A. The welds will have a slightly different shade and there is nothing you can do about it.

robert probert
Robert H Probert
Robert H Probert Technical Services
supporting advertiser
Garner, North Carolina
probertbanner
2004



A. I would machine the joints and try to join them mechanically. There are innovative alum joint fasteners from two major companies in Italy. I have machined 1" x 4" thick alum joints , mechanically fastened and anodized to be invisible.

Norm Stavin
- Amagansett, New York
2004




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