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ted_yosem
Sound technical content, curated with aloha by
Ted Mooney, P.E. RET
Pine Beach, NJ
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How do you polish a steel Motorcycle frame?




2004

Q. Hi ALL,

I have a 1995 Honda CR125R motorcycle with a steel frame. Half of the frame has white paint that is rubbing or scratched off, and the other half has rust spots here and there. I love the look of polished aluminum and steel; so I am thinking of stripping off the paint, and sealing with some kind of clear coat. I have a large air compressor [adv: air compressors on eBay or Amazon [affil links] and a air tool kit with a wire wheel looking brush. I tried it on a test spot and it looks pretty good.

My questions are

1.What rotary tool do I use to get it to a high polish after the wire wheel?

2. What should I apply to the frame afterwards to try to prevent rust?

3. What stores will have the materials I need? ( I am in Dallas )

Thanks for Any and All Help!

Stephen Key
hobbyist - Dallas, Texas



Gasoline-powered Air Compressors
air_compressor
on eBay or

Amazon

(affil links)

A. Hi Stephen. Please see letter 9285 as a start. Good luck.

Ted Mooney, finishing.com
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
2004



A. Hello, I have stripped and clean moly steel and regular steel on bicycles and motorcycles. I have found without full stripping using a chemical, the end result is a 'brushed' look. Looks good but will need to be fine finished for the layers to be added for protection. All steels will oxidize pretty quick so adding a etching fluid, to 'pit' the steel and a rust protector must be done before any oxidization sets in. I myself have preferred powder coating because of protection level, I live in a fairly moist climate. But in the case of a nice steel or high gloss look, layers of acrylic or lacquer will do. Keep in mind that spray will do the job, but it must be dust free. You can have frames dipped at some paint and coating shops. It should be stated in either case you will have to 'run out' or clean on threads in the frame for good bold adhesion. I usually recommend covering or plugging anything you can with dummy bolts and plugs to reduce the work.
Anyway, I hope this helps.
By the way, using a good aircraft lacquer or paint is a good thought.
Take Care,

Darcy Rasmussen
- North Vancouver, Canada
2005



A. The company I work for specializes in detailing as well as a wide range of commercial metal polishing operations for aviation and automotive. I work in the exhaust and inlet polishing side of the company. I'm a certificated Airframe and Powerplant mechanic as well as a custom fabricator. My CR 250 had the same problem and I thought about doing that to it a few years ago but didn't have the time. If you do and have the right equipment you can assure a very good finish that will last. First you will need to strip the frame of all accessories and hardware, oil and paint/powdercoat. If you can to that without scratching or pitting the metal the polishing part will go much faster. You may be able to try a paint stripper or just scrape it. Since it's a bike frame there's not a lot of surface area. Polishing will take the most time and some equipment. Eastwood Automotive carries a wide range of polishing supplies. Use the roughest compound you can get, I recommend their emery buffing compound this on eBay or Amazon [affil links] and sisal wheel or vented treated sisal wheel. Then you will need a polishing compound and wheel use the white buffing bar this on eBay or Amazon [affil links] and flannel, or cotton wheels. When the finish is good enough you need to cover it with something clear. POR-15 makes a [adv: Por-15 2k Clearcoat on eBay or Amazon [affil links] , I don't know how well it works on polished metal but if that don't work just paint it with some automotive clear coat and I'd recommend 3M clear bra material on the pieces that get chipped up from front roost. Good luck and let me know how it turns out!

William Humphreys
- Denver, Colorado, USA
2006




June 3, 2012

Q. Being a materials engineering student I am interested in the application of surface finishes and as such recently restored an old bicycle frame in order to experiment with metal polishing.
I have taken the time to hand polish the frame to a near mirror shine. However, considered having the frame electroplated, yet decided that this method may be too expensive.

I would like to coat the frame to prevent the finish turning dull and would like to know if anyone has any product or application preferences/ideas.

The obvious choice would be to apply several coats of lacquer, however this often traps moisture and causes oxidation below the surface.I have read comments regarding applying a clear power coat to the steel, yet most comments are inconclusive on the longevity of the steel finish. Also linseed oil?

Hand polishing the frame frequently will surely become tiresome after several months.

Your comments and suggestions will be highly appreciated.

Kindest Regards,

Alastair Baldry
- Crowborough, England



A. Hi Alastair.

There are many clearcoating materials, ranging from easy to apply one-part systems like Everbrite [a finishing.com supporting advertiser], to two-pack systems like automotive clearcoat. But you are right that plating would be better, because a lacquer or clearcoat is not much ammunition to protect corrosion-prone plain steel from the rigors of outdoor exposure. Keep the bike dry and covered whenever practical.

There is a reason automobile manufacturers do galvannealing, followed by phosphating, followed by e-coat priming, followed by painting, followed by clear coating. Good luck.

Regards,

Ted Mooney, finishing.com
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
June 4, 2012


A. I have seen bicycle frames finished with just clear powder coat before. In many cases these were custom built bikes where the user wanted to see details like the Silver braze holding the joints together. A thorough cleaning with something like acetone this on eBay or Amazon [affil links] Warning! highly Flammable! would be called for prior to coating it, the specific shop should be able to advise on how they treat polished surfaces.

Stuart Grant
- Mt Clemens, Michigan, USA
July 20, 2012




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