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ted_yosem
Sound technical content, curated with aloha by
Ted Mooney, P.E. RET
Pine Beach, NJ
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How to darken zinc plate and galvanized materials




Q. My builder just put up a new fence for me with zinc plated hinges and a galvanized thumb latch on top of the gate. Does anyone know if there is anything I can put on these parts to darken them, for they really stand out and look terrible. Thanks so much!

Sharon Ballins
hobbyist - Yountville, California, USA
2004


A. You can use 200 grams iron chloride/1 lit water solution!
Good luck!

Goran Budija
- Cerovski vrh Croatia


Ferric Chloride
ferric_chloride
on eBay or

Amazon

(affil links)

Q. Where does one obtain iron chloride?

John Welch
- Des Plaines, Illinois, USA
October 8, 2008


A. Hi, John.
Iron chloride is just another name for ferric chloride ⇨


Regards,

Ted Mooney, finishing.com
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey




Q. I have seen gal beams left under gum trees for a couple of months, they get stained and look like a rusty colour; I am after this effect in a warehouse style loft to make it seem older. Ideally I would not coat the steel at all until it rusts and then clear coat over the rust.
Any help appreciated

Brett Houssenloge
- Sydney NSW Australia
February 2, 2012


Black Patina for Zinc/Pewter/Camé
black_patina_for_zinc
on eBay or

Amazon

(affil links)

A. Hi, Brett. The purpose of galvanizing is to stop steel from rusting; so you should use plain non galvanized steel if you want rust. I don't know if it's possible to get a nice mottled look on galvanized steel quickly, but you could test ferric chloride this on eBay or Amazon [affil links] or a patina made for zinc ⇨

Regards,

Ted Mooney, finishing.com
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey


SUGGESTED GALVANIZING BOOKS
for Engineers, Shops, Specifiers


galv_structures2016
"Hot Dip Galvanizing of Steel Structures" by Kuklik & Kudlacek (2016)
avail from eBay, AbeBooks, or Amazon

galv_hot_dip_handbook2011
"Handbook of Hot Dip Galvanization" by Maass & Peissker (2011)
avail from eBay, AbeBooks, or Amazon

galv_and_concrete2004
"Galvanized Steel Reinforcement in Concrete" by Stephen Yeomans (2004)
avail from eBay, AbeBooks, or Amazon

galv_practice_hornsby1995
"Hot Dip Galvanizing -- A Guide to Process Selection & Galvanizing Practice" by M. J. Hornsby (1995)
avail from eBay, AbeBooks, or Amazon

"Faults in Hot-Dip Galvanizing" by Dietrich Horstmann (in English, French & German)
avail from Amazon

"User's Guide to Hot Dip Galvanizing for Corrosion Protection in Atmospheric Service" by NACE (1997 only rarely avail.)
avail from AbeBooks, or Amazon

(as an Amazon Associate & eBay Partner, we earn from qualifying purchases)

Q. Thanks for the help; the engineer has requested that all of the steel, etc., be Hot dipped; I just wanted to take the edge off the new look and of course not damage the protection of the hot dip. Maybe I will spray the showing surfaces per the previous suggestion. Should I wash it off once the effect is reached?
Cheers and thanks -- Brett

Brett Houssenloge [returning]
- Sydney NSW Australia
March 6, 2012


A. Hi. If using the commercial patina, follow its instructions. I doubt that it is supposed to be rinsed though.

Regards,

Ted Mooney, finishing.com
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey




Q. Here we need to apply a darkened (dulling) aspect on a hot dip galvanized steel. The problem is I wanted to to it without the usual five steps (acidic activation, cleaning, darkening, cleaning, passivating). Is there any way we can do it with less steps or products?

Paulo Moch
- Sao Paulo, Sao Paulo, Brazil
August 1, 2014




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