Sound technical content, curated with aloha by
Ted Mooney, P.E. RET
Pine Beach, NJ
The authoritative public forum
for Metal Finishing since 1989
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Antique aluminum Luftwaffe sword restoration
Q. Greetings,
I own a 1943 Luftwaffe aluminum sword and it is corroded and some rust on the blade.
As I have never done and refinishing on sword I'm looking for some expertise on the matter. It's glossy aluminum so I don't know if using something abrasive will ruin the finish or its glossy underneath as well but I'm afraid something abrasive is the only way to remove the built up corrosion. I would greatly appreciate any help in this matter.
- Dallas, Texas
2002
A. Are you sure it's aluminum? It's hard for me to tell from the picture on my (dying) laptop screen, but that looks like red rust, something aluminum doesn't do. It could be a cheap stainless or perhaps a polished steel sword. I've never heard of an aluminum sword (steel would be much harder and better, I imagine), but then again, I'm not a sword expert.
If it is steel, a careful application of 00 steel wool
⇦this on
eBay or
Amazon [affil links] on the rust spots might do the trick w/o damaging unrusted spots too much. Otherwise, you might have to take it to a metal finishing shop that can polish steel.
I'd also suggest a google search for sword dealers, restorers, etc. You might also want to google some newsgroups. I'm sure there's at least one usenet group dedicated to swords that has people who've done this before. an antique store or dealer might also be able to point you in the right direction.
- Pittsburgh, Pennsylvania
A. Mr Dossey,
I don't know if you are a collector or not. I do collect relics from WW II and the sword you are showing does have aluminum fittings but the blade is made of polished steel. Be very careful what you do to this piece. To a collector the value of a piece is often in the original finish whether rusted or mint. To have it repolished my partially remove or damage important maker's marks that would seriously reduce the value of the sword. Granted a mint blade is always more valuable than a rusted blade but a damaged or altered blade from an attempt at refinishing is of little value. Many very nice pieces have been ruined by improper dis assembly and bad attempts at repolishing blades. What ever you do be careful and if restoration is attempted make sure that the person doing it is familiar with these pieces and can do it in such a way as to not destroy its value. If you find someone like that let me know because, outside of Solingen, Germany, I don't know of any.
- Murfreesboro, Tennessee, USA
2003
A. I can help you with advice on the restoration of this sword, I have done many myself. But we will need a few better pictures though.
Andrew Gates- London, England
2003
A. Dear Friend
Incidentally I found your site and request.
1/ The idea of removing superficial rust with extra fine #0000 steel wool
⇦this on
eBay or
Amazon [affil links] + balistol oil is firstly recommended.
2/ Then use polishing hard wooden stick perfectly flat in chisel format + diamond compound . 15 or 8 micron, depending on depth of pitting.. without going too deep' or you will ruin flatness. You must avoid rounding off the edges of the blade.
For wooden lap sticks and compound contact ENGIS in the US.
Best regards Dennis
- Brussels, Belgium
2004
A. Mr. Dossey,
This looks like a polished steel blade. My advice is to leave it as is. Maybe a thin coat of oil on the blade. I would leave the leather handle alone. Aluminum will not rust. I have seen only one aluminum Luftwaffe sword. They are out there, but not like the steel ones. The aluminum sword I seen is extremely light with the scabbard. This will be another tell tale sign.
- Ranlo, North Carolina
2006
2002
Q. I have a 30" chrome sword and sheath that are 35 years old. They have a fairly complex topology and are starting to look pretty rough, so I'm thinking about restoring them. Actually, the blade is OK; it's the handle parts that need work.
Please let me know if this is this something your company does. I can send pictures to help you come up with a "reasonable guess" how much this might cost, as I realize committing to a firm price without them is next to impossible. Thanks very much,
- Palm Harbor, Florida USA
Ed. note: Sorry, this RFQ is old & outdated, so contact info is no longer available. However, if you feel that something technical should be said in reply, please post it; no public commercial suggestions please ( huh? why?)
A. I have restored many 3rd Reich blades. In fact I just bought a sword like yours. Aluminum was paid extra for as a new material in 1936 and original Luftwaffe swords are even more rare that a nickel silver one. I'd be interested in better pictures of your sword. Let us know what you decided to do.
Paul DixonPD crafting - Albany,Oregon
January 16, 2020
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